Plastic Recycling Machines – Made in India
Xtrustar manufactures plastic recycling machines for all scales of recyclers, from single-machine users and startups to MSME and large companies.
Our product range covers manual, semi-automatic, and fully automatic recycling machines, including non-vented, vented, double-vented, and multi-stage recycling extrusion systems for films, rigid plastics, plant waste, and mixed plastic materials.
Machines are available from 40 kg/hr to 1200 kg/hr, from lab-level units to full-scale recycling plant machines.
If you are just starting out, you can get a good machine along with several accessories from us for under ₹10 lakh. For SME setups, the starting machines are available in the ₹6–25 lakh range.
The table below shows all recycling machine types XTRUSTAR manufactures, mapped logically from waste input to machine stage, screw design, feeding method, and final pelletizing option — so buyers can understand where they fit before choosing a machine.
| Low Impurity / Industrial Scrap | Medium Impurity / Post-Consumer Waste | High Impurity / Roadside / Mixed Waste | |
| SINGLE STAGE RECYCLING MACHINE | VENTED SINGLE STAGE RECYCLING | DOUBLE STAGE RECYCLING MACHINE | THREE STAGE (3-STAGE) RECYCLING MACHINE |
| Non-Vented Single Stage | L/D Ratio: 30 : 1 to 42 : 1 | Stage 1: Degassing + Filtration | Stage 1: Heavy Degassing & Pressure Control |
| L/D Ratio: 24 : 1 to 40 : 1 | Applications: Slight moisture, light contamination | Stage 2: Melt Stabilization | Stage 2: Melt Cleaning & Stabilization |
| Applications: Clean film, injection scrap | Better impurity handling | Stage 3: Final Quality Consistency | |
| Feeding Options: | Feeding Options: | More stable output | Designed for extreme contamination |
| Manual Feeding Auto Loader Direct Hopper Feeding | Force Feeder Cutter Compactor Auto Loader | ||
| MELT OUTLET OPTIONS | |||
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This table shows a simple fact: the best recycling results come from the right system match. When waste type, impurity level, machine stage, screw design, and feeding method are properly aligned, the process runs smoothly, output remains stable, and scaling becomes reliable.
Nowadays, with the arrival of new-age compact machines, recycling machines can be divided into two main broad categories.
1. Commercial Recycling Machines
A. Commercial Large-Scale Recycling Machines
B. Commercial Compact / Mini Recycling Machines
Durable Screw & Barrel
Made in-house with the widest range of materials: nitrided, Nitralloy, HSS, tool alloys, super alloys, bimetallic, super bimetallic, PM-HIPS, and coatings including Hard Chrome, PVD, CVD, Diamond Carbon. Designed to handle abrasive, contaminated, or tough recycled plastics.
High-Torque Gearboxes
Available in single helical and double helical designs. Robust, precision-engineered gearboxes ensure smooth operation and long life under heavy loads, optimized for all screw sizes and extrusion requirements.
Energy-Efficient Motors
High-performance motors from Siemens and ABB, equipped with servo drives and VFDs for precise speed control, torque management, and reduced energy consumption.
Advanced Heating & Cooling
Technologies include circular cooling, longitudinal cooling, internal cooling in screw, spiral cooling, and water jacket systems. Ensures consistent melt temperature and high-quality output for all plastic types.
Effective Degassing & Vented Design
Dual, triple, or multi-stage venting zones. Our R&D focus maximizes venting efficiency, adapting worldwide technological developments to remove moisture and volatiles, delivering superior product quality.
Automated Control Systems
PLC & HMI-based controls for easy operation, real-time monitoring, and minimal downtime.
Premium Paint & Neat Structure
All machines are finished with high-quality industrial paint and a clean, organized layout for durability, safety, and professional appearance.
Let’s Build a Sustainable Future Together:
We are committed to driving sustainability through innovative recycling solutions. Let’s build a sustainable future together: choose Xtrustar to transform plastic waste into value, explore our machines, request a quote, or schedule a visit. Together, we can make a real difference—Xtrustar, redefining plastic recycling extrusion in India.
Xtrustar – Redefining Plastic Recycling Extrusion in India.
If you are looking for a small, durable compact dana machine within a ₹4–5 lakh budget to recycle in-house waste or to start plastic recycling at a very small level, please visit our Air-Cooled Compact Machine page.
We also manufacture lab extruders, and the most important thing about our lab extruders is that they are among the most affordable options available in the market. If you are searching for a lab extruder with a 25 mm screw design or 25–35 mm screw diameter, with 10–100 kg/hr production, do not waste money elsewhere—because within ₹4–6 lakh, a compact extruder is already available that is being used commercially, delivering 40–60 kg per hour of recycled plastic.
So, explore the Compact Extruder page and talk to us by sharing your lab extruder requirements. Save money and choose simplicity, so you can focus on work that truly matters.
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